KMI Pulp Moulding Machines

KMI Pulp Molding System KMI 540 -700 SE - 1680 trays per hour

KMI Pulp Molding System KMI 540 -110 SE - 2640 trays per hour

KMI Pulp Molding System KMI 540 -210 SE - 5040 trays per hour

 KMI Pulp Moulding System KMI - 540 - 700 SE

 

   

 

Moulder M540-700 SE, Process P540 -700 SE, Dryer -D540 -700 SE and packing table

1680 trays per hour

Estimated Delivery: 7 months from receipt of deposit for machine 

On site assembly: 1 weeks 

Layout System KMI 540-700 SE

Price: US$ 495,000.00 fob Jacksonville, Florida,USA

List of Equipment supplied with each KMI Pulp Moulding System KMI-540-700 SE

Moulder M540 - 700SE and process P540 - 700SE

• One face stainless steel moulding drum with quick die clamps suited for quick die change, anti- friction bearings (Platen size 1372 mm x 413 mm).

• Automatic die and decal wash system. This water is heated through a heat exchange system from the seal water in the vacuum pump.

• Automatic transfer die oiling and cleaning system.

• Manual and automatic operating settings.

• One air receiver and one air puff receiver tank with inline filter, regulator and lubricators.

• All necessary electrical controls and starters all wired to a control panel that can be run in automatic or manual.            

• One stainless steel molding vat with a constant pulp flow system for product weight control, one 350 liters per minute pulp transfer pump, 380 liter stainless steel circulation tank with automatic pulp level control from the pulpers.

• One 230 psi die and decal wash pump.

• One Travaini vacuum pump 37.5Kw – 16 cubic meters per minute.

• One 116 liters per minute seal water pump.

• One white water pump 460 liters per minute.

• One 900 liter galvanized steel vacuum tanks and one white water return pump @ 800 liters per minute.

• One 700 liter galvanized accumulator Tank.

• Five heavy structural assembly frame epoxy coated.

• Technical Services Supplied for installation and start-up.

• Drawings

• Assembly

• Crating

• Loading

• Documentation

• Jobsite installation materials

• Spare parts (limited supply)

• All required electrical wiring. (Note: the Buyer shall supply at its expense all the necessary electrical power including transformer as required by Seller for the Equipment as well as all cables up to the Seller’s control panels)

Single Source Pulping System

• Two Pulpers with 15Kw two speed motors @ 875 liters @ 5.5% and 2625 liters @1.8%These pulpers work in sequence. You push the start button and fill #1 pulper  up to the pulping level, The  paper is loaded manually. The pulper then pulps for a preset time (on the panel) and then and the you fill it up to the final usage level. At this time you turn the pulper drive down to low and it will automatically start filling the circulation tank and vat. When the tank is empty the cycle starts over (pulper #1) and then the next pulper is automatically selected #2 which has already gone through the same process as pulper #1. Then pulper #1 and so on.
  Two pulpers supplying 118 Kg per hour
  Pulp is supplied on demand to the pulp circulation tank by gravity.

• One 6,500 liter white water tank.

KMI Dryer D-540 - 700SE:

• One 8 meter dryer zone.

• One main conveyor drive motor with a VFD control to match the speed of the Molder.

• One 2.5 meter lead-in conveyor with adjustable height.

• One automatic chain oiling system.

• Automatic drop and out conveyor to packing table.

• Fabricated from structural steel and heavy galvanized steel sheeting.

• Has a continuous variable speed roller chain tray conveyors that automatically matches the Molding speed of the KMI moulder.

• One Natural gas or oil burners Total 1,000,000  btu’s.

• One blower plug circulation fan. (336 cubic meters per minute)

• One exhaust fan per zone. (70 cubic meters per minute)

• Two makeup air inlet fans. (22 cubic meters per minute each)

• Has a high temperature cut off and E stops.

• Cross duct heat exchange system returning exhaust heat energy back to the makeup air system of the dryer.

• The insulation is 10 cm  rock wool fiber board. The panels are assembled to provide a sealed enclosure. 

• Paper lifts with built in scale and automatic dumping to pulpers.

Dies:

• This machine comes with 4 egg flat dies.

 

KMI  Pulp Molding System KMI - 540 - 110 SE

 

  

 

Moulder M540 -110 SE, Process P540 -110 SE, Dryer D540 -110 SE, stacker and packing table

2640 trays per hour

Delivery:10 months from receipt of deposit for machine 

On site assembly:4 weeks 

Layout System KMI 540 -110 SE

Price: US$ 985,000.00 fob Jacksonville, Florida, USA

List of Equipment supplied with each DKM Pulp Moulding System KMI-540 -110 SE

Moulder M540 -110 SE and process P540 -110 SE

• Two hydraulically  driven stainless steel moulding drum with quick die clamps suited for quick die change, anti- friction bearings. (Platen size 1372 mm x 413 mm).

• Automatic die and decal wash system. This water is heated through a heat exchange system from the seal water in the vacuum pump.

• Automatic transfer die oiling and cleaning system.

• Manual and automatic operating settings.

• One air receiver and two air puff receiver tanks with inline filter, regulator and lubricators.

• All necessary electrical controls and starters all wired to a control panel that can be run in automatic or manual.            

• One stainless steel molding vat with a constant pulp flow system for product weight control, one 650 liters per minute pulp transfer pump, 350 liter stainless steel circulation tank with automatic pulp level control from the pulpers.

• One 230 psi die and decal wash pump and spray wash gun for cleaning dies.

• One Travaini vacuum pump 56Kw – 42 cubic meters per minute.

• One 160 liters per minute seal water pump.

• One white water pump 950 liters per minute.

• One 1400 liter galvanized steel vacuum tanks and one white water return pump @ 750 liters per minute.

• One 900 liter galvanized steel vacuum accumulator tank.

• Five heavy structural assembly frame epoxy coated.

• Technical Services Supplied for installation and start-up.

• Drawings

• Assembly

• Crating

• Loading

• Documentation

• Jobsite installation materials

• Spare parts (limited supply)

• All required electrical wiring. (Note: the Buyer shall supply at its expense all the necessary electrical power including transformer as required by Seller for the Equipment as well as all cables up to the Seller’s control panels)

Single Source Pulping System

• Two Pulpers with 26.25Kw  with two speed motors @ 1400 liters @ 5.5% and 4200 liters @1.8%. These pulpers work in sequence and are completely automated. You push the start button and #1 pulper fills up to the pulping level, the lift bin is loaded with paper manually, dumps into the pulper automatically. The pulper then pulps for a preset time (on the panel) and then automatically fills up to the final usage level. At this time the pulper drive goes down to low and automatically starts filling the circulation tank and vat. When the tank is empty the cycle starts over (pulper #1) and then the next pulper is automatically selected #2 which has already gone through the same process as pulper #1. Then pulper #1 and so on.
  Two pulpers supplying 185 Kg per hour.
  Pulp is supplied on demand to the pulp circulation tank by gravity.

• One 10,000 liter white water tank.

KMI Dryer D540 -110:

• One11.5 meter bi directional air flow dryer zone.

• One main conveyor drive motor with a VFD control to match the speed of the moulder.

• One 2.5 meter lead-in conveyor with adjustable height.

• One automatic chain oiling system.

• Fabricated from structural steel and heavy galvanized steel sheeting.

• Has a continuous variable speed roller chain tray conveyors that automatically matches the moulding speed of the KMI moulder.

• One Natural gas or oil burners Total 1,500,000  btu’s.

• Two  blower plug circulation fans. (300 cubic meters per minute)

• One  exhaust fan per zone. (94 cubic meters per minute)

• Two makeup air inlet fans per zone. (34 cubic meters per minute each)

• Has a high temperature cut off and E stops.

• The dryer is complete with a user friendly PLC main control panel.

• Two heat exchange systems. These  heat exchange system removes heat energy from the exhaust and returns it back into the makeup air for the dryer and to the white water tank.

• The exhaust system includes a water recovery.  

• The insulation is 10 cm and 15 cm rock wool fiber board. The panels are assembled to provide a sealed enclosure. 

• Paper lifts with built in scale and automatic dumping to pulpers.

• Training on the molder and process is provided as part of the installation cost.   All maintenance staff and skilled operational personnel are required to be on-site and assist in the installation of the equipment.   All production staff required for every shift must be available for training during the last two weeks of installation. Schedule TBD by Seller Installation manager.

 

 

  

 

Moulder M540 -210 SE, Process P540 -210 SE, Dryer D540 -210 SE, stacker and packing table

5040 trays per hour

Layout System KMI 540-210 SE

Price: US$ $1,595,000.00 fob Jacksonville, Florida, USA

Delivery:12 months from receipt of deposit for Machine

On site assembly:2 weeks

List of Equipment supplied with each KMI pulp moulding machine M540 -210

• Four face VFD driven stainless steel moulding drum with quick die clamps suited for quick

die change, anti friction bearings (Platen size 1372 mm x 381mm)single face transfer.

• Automatic die and decal wash system. This water is heated through a heat exchange system from the seal water in the vacuum pump.

• Automatic transfer die oiling and cleaning system.

• Manual and automatic operating settings.

• One air receiver and two air puff receiver tanks with inline filter, regulator and lubricators.

• All necessary electrical controls and starters all wired to a control panel that can be run in automatic or manual.

• One stainless steel moulding vat with a constant pulp flow system for product weight control, one 1100 liters per minute pulp transfer pump and 450 liter stainless steel circulation tank with automatic pulp level control from the pulpers.

• One 230 psi die and decal wash pump and spray wash gun for cleaning dies.

• One Travaini vacuum pump 75 Kw – 50 cubic meters per minute.

• One 130 liters per minute seal water pump.

• One white water pump 900 liters per minute.

• One 1400 liter stainless steel vacuum tanks and  white water return pump @ 900 liters per minute.

• One 900 liter stainless steel vacuum accumulator tank.

• Five heavy structural assembly frame epoxy coated.

• Technical Services Supplied for installation and start-up.

• Drawings

• Assembly

• Crating

• Loading

• Documentation

• Jobsite installation materials

• Spare parts (limited supply)

  Single Source Pulping System

  Two Pulpers with 37Kw  drives @2600@ 5.5% and 5800 liter @ 1.8%These pulpers work in sequence and are completely automated. You push the start button and #1 pulper fills up to the pulping level, the lift bin is loaded with paper manually, dumps into the pulper automatically. The pulper then pulps for a preset time (on the panel) and then automatically fills up to the final usage level. At this time the pulper drive goes down to low and is ready to use. This tank is selected and automatically screened and then fed into the pulp storage tank. The pulp is now ready for use in the pulp circulation system for moulding. When the tank is empty a red light comes on (pulper #1) and then pulper #2 which has already gone through the same process as pulper #1 is selected. Then pulper #1 and so on. Two pulpers supplying 352 Kg per hour.
  Pulp is supplied on demand to the pulp circulation tank by gravity. Two 12,000 liter white water tanks with agitators.

  KMI Dryer D540 -210:

  This single Pass Two Zone Dryer (for 54” system) has:

  One 47 meter dryer zone. Bidirectional air flow.

  One main conveyor drive motor with a VFD control to match the speed of the moulder.

  One 2.5 meter lead-in and out conveyors with adjustable height.

  Automatic tray transfer to two stackers.

  One automatic chain oiling system.

  Fabricated from structural steel and heavy galvanized steel sheeting.

  Has a continuous variable speed roller chain tray conveyors that automatically matches the moulding speed of the KMI moulder.

  One Natural gas or oil burners Total 3,000,000 btu’s.

  Two  plug circulation fans per zone. (285 cubic meters per minute)

  One exhaust fan. (112 cubic meters per minute)

  Two heat transfer  inlet fans. (35 cubic meters per minute)

  Has a high temperature cut off and E stops.

  The dryer is complete with a user friendly PLC main control panel.

  One heat exchange system, c/w stainless steel storage tank, pump, heat exchange coils for makeup air and the process water and related controls to operate the system.

  This heat exchange system removes heat energy from the exhaust and returns it back into the makeup air for the dryer and then goes into the white water tanks to heat them.

  The exhaust heat exchange system duct system returning heat energy back to the dryer.

  The insulation is 10 cm rock wool fiber board. The panels are assembled to provide a sealed enclosure.

  Paper lifts with built in scale and automatic dumping to pulpers.

  One  set egg tray dies, 16- transfer and 16-forming dies are included:

  Training on the moulder and process is provided as part of the installation cost. All maintenance staff and skilled operational personnel are required to be on-site and assist in the installation of the equipment. All production staff required for every shift must be available for training during the last two weeks of installation. Schedule TBD by Seller Installation manager.

  Technology improvements: At KMI Pulp Machines we are always working on improvements to our products. Our primary focus is on energy savings and recovery from the dryers. These new improvements will be offered to our customers at cost for a period of three years.

  Programming improvements: KMI Software improvements will be offered at no charge. KMI Hardware improvements will be offered at cost for a period of two years.

  On-site Technical visits: During the warranty period of the KMI moulding system KMI personnel will visit the buyers’ facility. While visiting the buyers’ facility the seller will observe the operation of the equipment and made recommendations if required.

     

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